Hot water boilers vk series Hot water boilers VK series Electrical diagram of a gas burner boiler VK 21

The boilers are designed for heating and hot water supply in various industries and construction, where stationary and mobile automated boiler plants are used, operating in closed heat supply systems.

In the design of the boilers, progressive technical solutions are implemented that provide high technical and economic indicators that meet the requirements of both domestic and foreign standards, which is confirmed by the experience of operating these boilers.

The boilers are equipped with a gas burner with an automation system that provides start-up, shutdown, regulation of heat output and protection in case of violation of the specified operating mode. Completeness of delivery, lack of lining, the presence of a support frame minimize the cost of installing boilers. Boilers practically do not pollute the environment.

Hot water boilers VK series

Fire-tube hot-water boilers of the VK series are designed for heating and hot water supply of buildings with an absolute water pressure not exceeding 0.7 MPa and a maximum heating temperature of 115 0 C. Heating boilers are steel hot-water fire-tube boilers. The first course of the boilers is formed by a flame tube. The second is formed by the smoke tubes of the convective part of the boilers.

Indicator name

VK - 22M

VK - 21

VK - 22

Power MW (Gcal)

Heating capacity,%

Gas burners

for liquid fuel

GGS - B - 1.4

APND - 1.4

GGS - B - 3.5

APND - 3.5

Type of fuel

natural gas GOST 5542-87, light liquid fuel, oil

Consumption: natural gas GOST 5542-87 (m 3 / h)

light fuel oil, oil (kg / h)

Water temperature / deg. C /: in front of the boiler

after the boiler

not lower than 70

not lower than 70

not lower than 70

Water pressure MPa

The volume of water passed through the boiler (m 3)

Boiler water volume (m 3)

Boiler manifold gas pressure (kPa)

Gas pressure in front of the burner (kPa)

Air pressure in front of the burner (KPa)

Nominal hydraulic resistance (KPa)

Boiler discharge (Pa)

Furnace pressure (Pa)

Flue gas temperature ºС

Excess air ratio

from 1.1 to 1.25

from 1.1 to 1.25

from 1.1 to 1.25

Not less than 94%

Weight / kg / no more

Dimensions:

Heated area (m 2)

Heated volume (m 3)

LLC "Alapaevsky Boiler Plant" also produces spare parts for boilers of the VK series:

  • smoke tubes: - 42х3.5 mm in diameter to the VK-21 boiler, - 57х3.5 mm in diameter to the VK-21, VK-22 boiler
  • tube sheets for boilers VK-21 (f 57x3.5 mm; 42x3.5 mm), VK-22
  • flame tubes to the VK-21 boiler from a sheet

Hot water boilers AKS series

The boilers of this series are designed for connection to hot water heating systems to obtain hot water with a temperature of up to 103 0 C. These boilers are single-circuit hot water steel boilers with a two-pass combustion chamber with a reversible furnace. The smoke tubes are located horizontally and are equipped with turbulators (8). The door of the combustion chamber (1) can be opened to the left or to the right. The body (7) is insulated with mineral wool and aluminum foil. The second layer of mineral wool insulation is installed on the steel panels of the decorative red casing. The decorative cover is supplied in a separate packaging and is intended to be assembled on site.

The boilers are designed to work together with two-stage forced draft burners using gas or liquid fuel. The boiler wiring diagram is intended for burner control and safety automatics.

Specifications

Thermal power, kW

115–150

185–235

Rated operating temperature, ° С

Maximum working water pressure, MPa

Efficiency, not less than%

Type of fuel

Natural gas, diesel

Water flow through the boiler (m 3 / h)

Maximum hydraulic resistance, kPa

Boiler weight, kg

Connecting pipes of heating, mm

Overall dimensions, mm:

Height (at the connection pipe)

Æ chimney, mm

Æ pipeline, mm

straight water

Æ pipeline mm

return water

Heated area of ​​the room, m 2

Heated room volume

Total weight, kg

Required pressure, mbar

in the combustion chamber

Water volume, l

Unique advantages:

AKS boilers are equipped with a special device that prevents scale deposits on heating surfaces and ensures that the boiler operates without repairs and chemical flushing for the entire service life;

The use of AKS boilers allows the buyer to reduce gas consumption by 3-5%, increase the efficiency to 94.4%, and reduce the temperature of exhaust gases by 10-15% due to the use of special devices of turbulators.

Vk 21 boiler diagrams drawings

Hot water boiler vk 21.

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Purpose of the product

The KSVa-2.0 Gs (VK-21) boiler is designed for heat supply according to a closed circuit (without direct water intake from the heating network) of buildings and structures for various purposes, when operating on medium-pressure natural gas.

Scope of application - electrified and gasified zones of the Russian Federation, as part of a boiler house and a mobile automated boiler plant, at altitudes not higher than 1000 meters above sea level.

The boiler room in which the boiler is installed must be equipped with installations for pre-boiler treatment of network and make-up water. The quality of the network and make-up water must comply with the requirements of SNiP II-35-76 and Table 1.

The main technical data and characteristics of the boiler are given in Table 2, purchased components - in their passports, gas block burners GGS-B -2.2 - in the operation manual GGS-B.00.00.00.00 RE

Table 1

Indicator name

unit of measurement

Indicator value

1 Suspended matter

mg / l

5, no more

2 Transparency "along the ring"

cm

50, no more

mg / l

0.1, no more

4 Total hardness

mg eq / l

5, no more

5 Hardness carbonate

mg eq / l

3, no more

mg / l

0.03, no more

7 PH

LV units

8, no more

Product composition

The product includes the following main assembly units and components:

Boiler room;

A burner with a fan and a safety and regulation automation system;

Control and measuring devices and sensors of the automation system;

Control desk.

The completeness of the boiler delivery is given in its "Passport".

Specifications

Indicator name

Indicator value

1

2

Rated heating capacity, MW (Gcal / hour)

2,0 (1,72)

Permissible deviations of nominal heating capacity,%

Range of regulation of heat output in relation to nominal,%

40 -100

Efficiency,%

91, not less

Type of fuel

Natural gas GOST 5542

Gas connection pressure, kPa

36 + 10 %

Specific fuel consumption at Q = 33520 kJ / m 3, m 3 / MW

118, no more

Working water pressure, MPa

0.6, no more

Boiler outlet water temperature, 0 C

115, no more

Return water temperature in front of the boiler, 0 C

60, not less

Nominal hydraulic resistance at a design temperature difference of 25 0 С, kPa

30, no more

Water consumption, at a calculated temperature difference of 25 0 С, m 3 / h

69, not less

Nominal discharge behind the boiler, Pa

80, no more

Blowing in the firebox at rated heating capacity, Pa

500, no more

Flue gas temperature at nominal heating capacity, 0 C

160, not less

Excess air ratio (α)

1.25, no more

Boiler class

Carbon monoxide (CO)

130, no more

Nitric oxide (in terms of NO 2 )

200, no more

Weight, kg

5500, no more

Overall dimensions (length, width, height), m.

4.4х2х2.6, no more

Supply network characteristic

~ 3х220 / 380 V, 50 Hz, N

Permissible deviation of supply voltage, V

From plus 10 to minus 15, inclusive

Specific electricity consumption kW / MW

2, no more

Sound level at control points, dBA

80, no more

Response time of protective devices, s:

When firing up the boiler

3, no more

When the flame goes out

2, no more

When power is cut off

1, no more

Degree of protection of automation equipment

not less than IP40 in accordance with GOST 14254

Mean time between failures, h

3000, not less

The volume of heated premises, m³

40000

Service life before write-off, years

Design and operation

The boiler part consists of a body, a front water-cooled cover, a flue gas duct, supports, a frame, thermal insulation and a decorative casing.

The boiler body is cylindrical in shape, includes a combustion chamber, front and rear tube sheets, a convective flue and an outer shell.

The combustion chamber is cylindrical, made in the form of a flame tube with a welded flat bottom.

The flame tube is welded by its leading edge to the front tube plate, and the bottom of the flame tube is connected to the rear tube plate by 24 anchor rods.

The bottom of the flame tube and the rear tube sheet form a plastic system that compensates for temperature elongations of the flame tube.

Tubes, fire tube and its bottom are made of sheet steel.

The boiler's convective flue is formed of 152 smoke tubes located on 3 concentric circles. The pipes are grouped into 4 bundles and welded into the tube sheets. Gaps are left between the bundles of fire tubes for inspection and cleaning of the boiler, on the water side. Seamless pipes are used as smoke tubes. Ring grooves are rolled onto the pipe, intensifying heat transfer.

The outer shell is made of sheet steel. The outer shell contains:

1) return water supply pipe;

2) direct water outlet branch pipe;

3) a pipeline connecting the front cover and the casing with an expansion joint and a drain for draining water from the boiler;

4) outlet branch pipe of the water-cooled cover with an air vent and a compensator;

5) 4 hatches on the water side for inspection and cleaning the boiler from sludge;

6) brackets with hinged bolts for attaching the front water-cooled cover;

7) explosive valve;

The boiler supports are also attached to the body for installation on the frame.

1.4.2.4 The front water-cooled cover consists of 2 standard elliptical bottoms. In the central part of the cover there is a burner branch pipe with a flange for connecting a burner.

The flange has threaded holes for fitting hinge hinges. Hinge hinges make it easy to clean and repair burner assemblies.

The flange is square and allows installation of various types of burners on the boiler.